Rameez Hasan
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HEN Technologies Hardware Direction and AI Tools Robotic Products Smart Flow Sensor
Form Energy System Integration Lead Battery Pack Architecture Anode Manufacturing Ramp
Tesla Patented press-fit PCS2 bidirectional on-board charger Semi Truck HV-DCDC Model 3 PCS1 cost-down Model 3 PCS1 reliability Automated burn-in testers
Form Energy

Manager, Electro-Mechanical Systems · Jul 2022 – Feb 2025

Form Energy

The world’s first iron-air battery packs: system integration, pack architecture in a 40-foot container, and the anode manufacturing ramp behind them.

3Pack iterations (Alpha 1–3)
30%Cost reduction
10×Anode throughput
1.5 kVHV interconnects
System Integration Lead

System Integration Lead

Built the ME/EE team behind 1.5 kV interconnects, electronics and grid interfaces, launched three pack iterations, and led the 8D investigation into a field hydrogen event.

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Battery Pack Architecture

Battery Pack Architecture

Architectural studies for the world’s first iron-air battery packs in a 40-foot container, covering costs, deployment time, sensor integration and grid auxiliary loads.

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Anode Manufacturing Ramp

Anode Manufacturing Ramp

Took the iron-air anode powder line from R&D lab volume to initial production, boosting throughput 10× in five months.

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© Rameez Hasan

SF Bay Area, CA