Rameez Hasan
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HEN Technologies Stream IQ Titan Elite Titan Prime Manufacturing Build Dashboard BOM Manager — custom PLM
Form Energy Iron-air pack architecture Anode line scale-up Hydrogen event — 8D investigation
Tesla Onboard chargers & DC/DC Module architecture & variant reduction Planar magnetics integration Patented press-fit interconnect Semi HV-DCDC Enclosure sealing & structural FEA
Form Energy

Manager, Electro-Mechanical Systems · Jul 2022 — Feb 2025

Form Energy

Multi-day iron-air storage — pack architecture, the manufacturing line behind it, and the investigation that changed how the company handled hydrogen.

3Pack generations
30%Cost reduction
10×Anode line capacity
8Weeks to root cause
Iron-air pack architecture

Pack architecture

Iron-air pack architecture

Three generations of structural, thermal and HV pack design, delivering a 30% cost reduction.

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Anode line scale-up

Manufacturing

Anode line scale-up

Owned design and scale-up of the anode manufacturing line, increasing capacity tenfold.

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Hydrogen event — 8D investigation

Root cause analysis

Hydrogen event — 8D investigation

Led the team that found why a 40-foot enclosure failed on first charge, and changed the architecture.

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© Rameez Hasan

SF Bay Area, CA