Form Energy · Pack architecture
Iron-air pack architecture
Three generations of pack architecture, UL-aligned, at a 30% cost reduction.
3Generations
30%Cost reduction
4Enclosures per system
ULAligned
Scope
Led the ME and EE team designing the structural, thermal and high-voltage components — and every harness in the system — across three generations of pack architecture.
System layout
Four battery enclosures per system pair with a DCDC combiner, configured differently for charge and discharge paths. The architecture had to hold up structurally, thermally and electrically at the same time — and then be manufacturable.
Deployment
Systems in the field are where architecture decisions are judged. Installation access, serviceability and thermal behaviour under real ambient conditions all fed back into the next generation.